Preprint / Version 1

A Review of Sustainability Concerns and Possible Solutions in Semiconductor

##article.authors##

  • Evan D'Souza Glenbrook North Highschool

DOI:

https://doi.org/10.58445/rars.371

Abstract

The semiconductor industry is currently amid a massive wave of investment that is drawing eyes to fabs and their environmental impact. This paper addresses fabs three main sustainability issues, water consumption, direct greenhouse gas emissions, and indirect greenhouse gas emissions from electricity. From a larger perspective, water consumption is not a major issue but can be solved via recycling technology. Direct greenhouse gas emissions can be addressed primarily through the use of efficient NF3 cleaning technology and the use of new F2 cleaning technology. Finally, electricity consumption can be improved through more efficient process tools, improving fabs' HVAC layouts, and sourcing energy from renewable sources. Policy changes such as tax incentives for F2 technology, taxes on greenhouse gas emissions, and limits for daily water consumption are also crucial to ensuring that the semiconductor industry follows through with the necessary changes to achieve sustainability. 

References

“Fact sheet: Chips and science act will lower costs, create jobs, strengthen supply chains, and Counter China,” The White House, https://www.whitehouse.gov/briefing-room/statements-releases/2022/08/09/fact-sheet-chips-and-science-act-will-lower-costs-create-jobs-strengthen-supply-chains-and-counter-china/ (accessed Jul. 11, 2023).

S. Brunswick, “A Tale of Two Shortages: Reconciling Demand for Water and Microchips in Arizona,” American Bar Association, https://www.americanbar.org/groups/environment_energy_resources/publications/wr/a-tale-of-two-shortages/#:~:text=The%20TSMC%20plant%20is%20a,the%20City%27s%20current%20water%20production (accessed Jul. 11, 2023).

O. Burkacky et al., “Sustainability in semiconductor operations: Toward net-zero production,” McKinsey & Company, https://www.mckinsey.com/industries/semiconductors/our-insights/sustainability-in-semiconductor-operations-toward-net-zero-production (accessed Jul. 11, 2023).

S. Davis, Ed., “Water Supply Challenges for the Semiconductor Industry,” Semiconductor Digest,https://www.semiconductor-digest.com/water-supply-challenges-for-the-semiconductor-industry/#:~:text=Our%20industry%20consumes%20copious%20amounts,scarce%20in%20a%20changing%20climate (accessed Jul. 11, 2023).

“List of semiconductor fabrication plants,” Wikipedia, https://en.wikipedia.org/wiki/List_of_semiconductor_fabrication_plants (accessed Jul. 11, 2023).

Water Resources Mission Area, “Total Water Use,” U.S. Geological Survey, https://www.usgs.gov/mission-areas/water-resources/science/total-water-use?qt-science_center_objects=0#qt-science_center_objects (accessed Jul. 11, 2023).

M. Ellis, S. Dillich, and N. Margolis, “Industrial Water Use and its Energy Implications,” ACEEE 2001 Archives, https://www.aceee.org/files/proceedings/2001/data/index.htm (accessed Jul. 23, 2023).

D. Johnson, “Scarcity Drives Fabs to Wastewater Recycling,” IEEE Spectrum, https://spectrum.ieee.org/fabs-cut-back-water-use (accessed Jul. 11, 2023).

“Semiconductor Industry,” EPA, https://www.epa.gov/f-gas-partnership-programs/semiconductor-industry (accessed Jul. 11, 2023).

P. Stockman, “Fluorine Use in the Electronics Industry,” Linde Gas, https://www.linde-gas.com/en/images/Fluorine%20Use%20in%20the%20Electronics%20Industry%20by%20Paul%20Stockman%20for%20Specialty%20Gas%20Report%20Q32016_tcm17-402242.pdf (accessed Jul. 11, 2023).

Laurie S. Beu Consulting, Reduction of Perfluorocompound (PFC) Emissions: 2005 State-of-the-Technology Report, https://www.epa.gov/sites/default/files/2016-02/documents/final_tt_report.pdf (accessed Jul. 11, 2023).

F. Illuzzi and H. Thewissen, “Perfluorocompounds emission reduction by the semiconductor industry,” Journal of Integrative Environmental Sciences, vol. 7, no. sup1, pp. 201–210, Aug. 2010. doi:10.1080/19438151003621417

R. Conniff, “The greenhouse gas that nobody knew,” Yale Environment 360, https://e360.yale.edu/features/the_greenhouse_gasthat_nobody_knew (accessed Aug. 13, 2023).

B. Glocker, B. Aburass, C. C. Cheng, and N. H. Guo, “A plasma scrubber as exhaust gas pou abatement system,” ISPC 19, https://www.ispc-conference.org/ispcproc/papers/173.pdf (accessed Jul. 11, 2023).

“Aeris-G Plasma Abatement System,” Applied Materials, https://www.appliedmaterials.com/eu/en/product-library/aeris-g-plasma-abatement-system.html (accessed Jul. 10, 2023).

Edwards, “Proteus Edwards,” Edwards, https://www.edwardsvacuum.com/en-us/our-markets/semiconductor-and-electronics/abatement/proteus (accessed Jul. 10, 2023).

P. Belton, “The Computer Chip Industry Has a Dirty Climate Secret,” Earth Island Journal, https://www.earthisland.org/journal/index.php/articles/entry/computer-chip-industry-dirty-climate-secret/#:~:text=Energy%20consumption%20accounts%20for%2062,building%20in%20the%20Taiwan%20Strait (accessed Jul. 10, 2023).

B. Gopalakrishnan, Y. Mardikar, and D. Korakakis, “Energy Analysis in semiconductor manufacturing,” Energy Engineering, vol. 107, no. 2, pp. 6–40, Feb. 2010. doi:10.1080/01998591009709867

“Industrial Sector Energy Consumption - U.S. Energy Information ...,” EIA, https://www.eia.gov/outlooks/ieo/pdf/industrial.pdf (accessed Jul. 17, 2023).

R. F. Ward, “A surge in chip fabs could make renewable energy targets harder to reach,” Times Union, https://www.timesunion.com/news/article/microchip-fabs-climate-goals-renewable-electricity-17681352.php (accessed Jul. 10, 2023).

“US Electricity Profile 2021,” EIA, https://www.eia.gov/electricity/state/ (accessed Jul. 10, 2023).

R. Patton and S. Wiese, “Worldwide Fab Energy Survey Report,” EPRICSG, https://www.epri.com/research/products/TR-113499 (accessed Jul. 10, 2023).

M. S. Branham, “Semiconductors and sustainability : energy and materials use in integrated circuit manufacturing,” DSpace@MIT, http://hdl.handle.net/1721.1/46056 (accessed Jul. 10, 2023).

K. Derbyshire, “Saving energy in the fab,” Semiconductor Engineering, https://semiengineering.com/saving-energy-in-the-fab/ (accessed Jul. 10, 2023).

S.-C. Hu and J.-M. Tsao, “A comparative study on energy consumption for HVAC systems of high-tech fabs,” Applied Thermal Engineering, vol. 27, no. 17–18, pp. 2758–2766, Dec. 2007. doi:10.1016/j.applthermaleng.2007.03.016

M.-S. Jo, J.-H. Shin, W.-J. Kim, and J.-W. Jeong, “Energy-saving benefits of adiabatic humidification in the air conditioning systems of semiconductor cleanrooms,” Energies, vol. 10, no. 11, p. 1774, 2017. doi:10.3390/en10111774

S. Chen, F. Weig, and A. Gautam, “Bringing energy efficiency to the FAB,” McKinsey & Company, https://www.mckinsey.com/~/media/mckinsey/dotcom/client_service/operations/pdfs/bringing_fabenergyefficiency.ashx (accessed Jul. 12, 2023).

A. Peters, “Inside Tesla’s 100% renewable design for the Gigafactory - fast company,” Fast Company, https://www.fastcompany.com/90334858/inside-teslas-100-renewable-design-for-the-gigafactory (accessed Jul. 11, 2023).

IEA, “The Future of Hydrogen,” IEA, https://www.iea.org/reports/the-future-of-hydrogen (accessed Jul. 10, 2023).

The Economist, Taiwan’s dominance of the chip industry makes it more important, https://www.economist.com/special-report/2023/03/06/taiwans-dominance-of-the-chip-industry-makes-it-more-important (accessed Jul. 13, 2023).

Y. Lee, N. Shirouzu, and D. Lague, “Taiwan chip industry emerges as a battlefront in u.s.-china showdown,” Reuters, https://www.reuters.com/investigates/special-report/taiwan-china-chips/ (accessed Jul. 10, 2023).

K. Chen, “Taiwan Renewable Energy Market,” International Trade Administration | Trade.gov, https://www.trade.gov/market-intelligence/taiwan-renewable-energy-market#:~:text=Taiwan%27s%20booming%20renewables%20market%20creates,%E2%80%9Cnuclear%2Dfree%20homeland%E2%80%9D (accessed Jul. 11, 2023).

A. Tsai, “TSMC’s push toward green energy,” Taipei Times, https://www.taipeitimes.com/News/editorials/archives/2020/07/17/2003740051 (accessed Jul. 11, 2023).

Nuclear Energy Institute, State Electricity Generation Fuel Shares, https://www.nei.org/resources/statistics/state-electricity-generation-fuel-shares (accessed Jul. 13, 2023).

R. Meyer, “Carbon Tax, Beloved Policy to Fix Climate Change, Is Dead at 47,” The Atlantic, https://www.theatlantic.com/science/archive/2021/07/obituary-carbon-tax-beloved-climate-policy-dies-47/619507/ (accessed Jul. 25, 2023).

D. D. Campt, “Pesticide Regulation (PR) NOTICE 93-4,” EPA, https://www.epa.gov/pesticide-registration/prn-93-4-ban-aerosol-products-containing-cfcs-and-hcfcs-under-clean-air-act (accessed Jul. 29, 2023).

“Office of Energy Efficiency & Renewable Energy,” Energy.gov, https://www.energy.gov/eere/office-energy-efficiency-renewable-energy (accessed Jul. 17, 2023).

“About the Renewable Energy Target,” The Clean Energy Regulator, https://www.cleanenergyregulator.gov.au/RET/About-the-Renewable-Energy-Target (accessed Jul. 17, 2023).

“Lessons from Germany,” Clean Coalition.org, https://clean-coalition.org/feed-in-tariffs/lessons-from-germany/ (accessed Jul. 17, 2023).

Downloads

Posted

2023-08-25